Nutraceutical CCPs

Raw Material Sourcing and Quality Control

  • Control Point: Ensure all raw materials meet safety and quality standards before production.
  • InterlinkIQ Feature: Supplier management module tracks incoming material shipments, inspections, and testing results.
  • Monitoring: Automated tracking of COAs and test results via InterlinkIQ’s material verification system.
  • Critical Limit: Only approved materials that pass quality checks are utilized, managed through InterlinkIQ’s compliance tracking.

Ingredient Preparation and Handling

  • Control Point: Ensure safe handling of raw materials to prevent contamination.
  • InterlinkIQ Feature: GMP compliance module monitors training and adherence to safe handling practices.
  • Monitoring: Regular audits of ingredient handling procedures, tracked via InterlinkIQ’s audit management system.
  • Critical Limit: No cross-contamination must occur, verified through InterlinkIQ’s handling procedure monitoring.

Formulation and Mixing

  • Control Point: Ensure uniformity and accurate dosages of active ingredients.
  • InterlinkIQ Feature: Formulation control module tracks mixing times, speeds, and ingredient ratios in real time.
  • Monitoring: Continuous logging of mixing data through InterlinkIQ ensures formulation accuracy.
  • Critical Limit: Formulations must meet specified ratios and pass validation checks, managed by InterlinkIQ.

In-Process Testing

  • Control Point: Verify that formulations meet specifications during production.
  • InterlinkIQ Feature: In-process testing module schedules and tracks relevant tests throughout production.
  • Monitoring: Automated logging of in-process test results via InterlinkIQ’s quality control system.
  • Critical Limit: All in-process samples must meet predefined specifications to proceed, tracked in InterlinkIQ.

Thermal Processing (If Applicable)

  • Control Point: Ensure effective thermal treatment to eliminate pathogens.
  • InterlinkIQ Feature: Thermal processing module monitors time and temperature in real time.
  • Monitoring: Continuous logging and alerts for deviations in thermal processing parameters via InterlinkIQ.
  • Critical Limit: Thermal processing must meet defined limits, tracked through InterlinkIQ’s thermal process monitoring.

Cooling

  • Control Point: Ensure rapid cooling of products post-thermal processing.
  • InterlinkIQ Feature: Cooling control module tracks cooling times and temperatures.
  • Monitoring: Automated alerts for temperature deviations and real-time tracking of cooling processes through InterlinkIQ.
  • Critical Limit: Products must be cooled to specified temperatures within required time frames, managed via InterlinkIQ’s cooling control system.

Packaging and Labeling

  • Control Point: Ensure proper packaging and accurate labeling of nutraceutical products.
  • InterlinkIQ Feature: Packaging control module monitors packaging integrity and labeling compliance.
  • Monitoring: Real-time logging of packaging inspections and alerts for defects, managed through InterlinkIQ’s packaging control system.
  • Critical Limit: Packaging must be defect-free, and labels must comply with regulations, verified through InterlinkIQ.

Finished Product Testing

  • Control Point: Ensure finished products meet quality and safety standards.
  • InterlinkIQ Feature: Finished product testing module tracks microbial and potency tests.
  • Monitoring: Microbial and potency test results are automatically logged through InterlinkIQ’s finished product quality control system.
  • Critical Limit: Finished products must pass all tests before release, managed via InterlinkIQ.

Storage and Distribution

  • Control Point: Maintain proper storage conditions to ensure product stability.
  • InterlinkIQ Feature: Storage monitoring module tracks temperature and humidity conditions in real time.
  • Monitoring: Continuous monitoring and automated alerts for temperature or humidity deviations via InterlinkIQ.
  • Critical Limit: Products must be stored and transported under specified conditions, managed through InterlinkIQ’s storage monitoring system.

Traceability and Recall Procedures

  • Control Point: Ensure complete traceability of raw materials and finished products.
  • InterlinkIQ Feature: Traceability module tracks batch numbers, supplier details, and production data.
  • Monitoring: Real-time data logging for full traceability, managed through InterlinkIQ’s recall and traceability system.
  • Critical Limit: 100% traceability is required, with all data captured in InterlinkIQ.

InterlinkIQ software enhances the management of Critical Control Points (CCPs) in nutraceutical production by providing real-time monitoring, automated alerts, and compliance tracking. From raw material sourcing and ingredient preparation to formulation, testing, and packaging, InterlinkIQ ensures that nutraceuticals meet safety, quality, and regulatory standards at every production stage. The system also supports complete traceability and efficient recall procedures, facilitating safe and compliant nutraceutical manufacturing.

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