Grain CCPs

Raw Grain Receiving and Inspection

  • Control Point: Ensure grains meet safety and quality standards before processing.
  • InterlinkIQ Feature: Supplier management module tracks grain quality, inspection results, and compliance data.
  • Monitoring: Automated logging of inspection data and contaminant test results through InterlinkIQ’s supplier verification system.
  • Critical Limit: Only grains meeting safety standards are processed, managed through InterlinkIQ’s material compliance tracking.

Cleaning and Sieving

Control Point: Remove foreign materials like stones and dust from raw grains.

InterlinkIQ Feature: Equipment monitoring module tracks cleaning equipment efficiency and operational status.

Monitoring: Continuous monitoring of cleaning performance and alerts for equipment malfunctions via InterlinkIQ’s cleaning control system.

Critical Limit: Foreign material removal must meet set standards, verified through InterlinkIQ’s cleaning process tracking.

Dehulling (If Applicable)

  • Control Point: Ensure hulls are removed effectively to enhance grain quality.
  • InterlinkIQ Feature: Dehulling control module tracks the dehulling process and equipment performance.
  • Monitoring: Real-time monitoring of dehulling efficiency and grain quality via InterlinkIQ’s equipment tracking system.
  • Critical Limit: Dehulling must meet required efficiency levels, monitored through InterlinkIQ.

Milling or Grinding

  • Control Point: Control grain particle size and prevent overheating during milling or grinding.
  • InterlinkIQ Feature: Grinding and milling control module monitors temperature and particle size in real time.
  • Monitoring: Continuous data logging and alerts for deviations in particle size or temperature, managed through InterlinkIQ.
  • Critical Limit: Temperature and particle size must be within defined safety limits, tracked through InterlinkIQ’s process control system.

Moisture Control

  • Control Point: Control moisture levels to prevent spoilage or mold growth.
  • InterlinkIQ Feature: Moisture monitoring module tracks grain moisture content post-processing.
  • Monitoring: Continuous moisture monitoring and alerts for deviations via InterlinkIQ’s moisture control system.
  • Critical Limit: Moisture content must remain below defined thresholds, tracked through InterlinkIQ’s moisture monitoring.

Allergen Control

  • Control Point: Prevent cross-contact with allergens in multi-ingredient formulations.
  • InterlinkIQ Feature: Allergen management module tracks cleaning procedures and allergen testing.
  • Monitoring: Automated tracking and validation of allergen controls via InterlinkIQ’s allergen control system.
  • Critical Limit: No cross-contact with allergens, verified through testing and tracked via InterlinkIQ.

Packaging Integrity

  • Control Point: Ensure packaging maintains product quality and prevents contamination.
  • InterlinkIQ Feature: Packaging control module tracks packaging inspections and seal integrity.
  • Monitoring: Real-time data logging and automated alerts for packaging defects managed through InterlinkIQ’s packaging control system.
  • Critical Limit: Packaging must be free of defects, with inspection data logged via InterlinkIQ.

Pest Control

  • Control Point: Ensure grains are protected from pests during storage.
  • InterlinkIQ Feature: Pest control monitoring module tracks pest control measures and inspections in storage areas.
  • Monitoring: Regular inspection data and pest control activities are logged in InterlinkIQ’s pest control system.
  • Critical Limit: No evidence of pests, monitored through InterlinkIQ’s pest management tracking.

Thermal Processing (If Applicable)

  • Control Point: Ensure thermal processes eliminate potential contaminants.
  • InterlinkIQ Feature: Thermal process monitoring module tracks time and temperature during roasting or drying.
  • Monitoring: Continuous real-time data tracking and alerts for deviations via InterlinkIQ’s thermal process control system.
  • Critical Limit: Temperature and time must meet safety standards, tracked and verified through InterlinkIQ.

Allergen Control

  • Control Point: Prevent cross-contact with allergens during grain processing.
  • InterlinkIQ Feature: Allergen management module tracks allergen cleaning protocols, segregation, and testing.
  • Monitoring: Automated validation of allergen control procedures and cleaning activities via InterlinkIQ’s allergen control system.
  • Critical Limit: No allergen cross-contact, verified through InterlinkIQ’s allergen management module.

Packaging and Sealing

  • Control Point: Ensure proper packaging and sealing to maintain grain quality.
  • InterlinkIQ Feature: Packaging control module monitors seal integrity and defect detection.
  • Monitoring: Real-time logging and alerts for packaging defects or sealing issues, tracked through InterlinkIQ’s packaging monitoring.
  • Critical Limit: Packaging must be sealed without defects, monitored through InterlinkIQ’s packaging quality control system.

Finished Product Testing

  • Control Point: Ensure finished grains meet microbial and chemical safety standards.
  • InterlinkIQ Feature: Finished product testing module tracks microbial tests and chemical analyses.
  • Monitoring: Automated logging of microbial and chemical test results through InterlinkIQ’s finished product monitoring system.
  • Critical Limit: Finished grains must pass all safety tests, tracked through InterlinkIQ’s product testing module.

Storage and Distribution

  • Control Point: Maintain appropriate conditions for grain storage to prevent spoilage.
  • InterlinkIQ Feature: Storage monitoring module tracks temperature, humidity, and pest control measures.
  • Monitoring: Continuous monitoring and alerts for deviations from storage conditions, managed through InterlinkIQ’s cold chain and storage monitoring system.
  • Critical Limit: Grains must be stored under defined conditions to prevent spoilage, tracked via InterlinkIQ’s storage monitoring system.

InterlinkIQ software provides comprehensive monitoring and compliance solutions for managing Critical Control Points (CCPs) in grain processing. From raw grain receiving and cleaning to moisture control, thermal processing, and packaging, InterlinkIQ ensures that grains meet all safety, quality, and regulatory standards. The software's real-time data tracking, automated alerts, and compliance

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