Food CCPs

Raw Material Sourcing and Receiving

  • Control Point: Ensure raw materials meet food safety and quality standards.
  • InterlinkIQ Feature: Supplier management module tracks COAs, test results, and supplier compliance.
  • Monitoring: Automated tracking of incoming materials through InterlinkIQ’s raw material verification system.
  • Critical Limit: Only materials that meet safety standards are approved, managed through InterlinkIQ’s quality control system.

Storage of Raw Materials

  • Control Point: Ensure raw materials are stored safely to prevent spoilage or contamination.
  • InterlinkIQ Feature: Storage monitoring module tracks temperature and humidity conditions in real time.
  • Monitoring: Continuous monitoring of storage areas, with alerts for temperature or humidity deviations through InterlinkIQ.
  • Critical Limit: Storage conditions must remain within specified limits, tracked through InterlinkIQ’s storage control system.

Processing and Mixing

  • Control Point: Ensure that processing and mixing are consistent to maintain product safety and quality.
  • InterlinkIQ Feature: Processing control module monitors ingredient ratios, times, and mixing speeds.
  • Monitoring: Real-time monitoring and data logging through InterlinkIQ’s processing system ensures consistency.
  • Critical Limit: Process parameters must be met, with deviations flagged through InterlinkIQ.

Thermal Processing (Cooking, Pasteurization, Sterilization)

  • Control Point: Ensure pathogens are eliminated through proper thermal processing.
  • InterlinkIQ Feature: Thermal processing module tracks time and temperature in real time.
  • Monitoring: Continuous logging and alerts for deviations from cooking or pasteurization standards via InterlinkIQ.
  • Critical Limit: Time and temperature must meet safety standards, with data tracked through InterlinkIQ’s process control system.

Cooling

  • Control Point: Ensure rapid cooling after thermal processing to prevent bacterial growth.
  • InterlinkIQ Feature: Cooling control module monitors time and temperature.
  • Monitoring: Automated alerts for deviations in cooling parameters, tracked through InterlinkIQ’s cooling control system.
  • Critical Limit: Products must be cooled within specified time limits, managed through InterlinkIQ’s temperature control.

Allergen Control

  • Control Point: Prevent cross-contact with allergens during production.
  • InterlinkIQ Feature: Allergen management module tracks cleaning validation and allergen testing.
  • Monitoring: Allergen control procedures are monitored and verified through InterlinkIQ’s allergen tracking system.
  • Critical Limit: No cross-contact with allergens, confirmed by allergen testing through InterlinkIQ.

Packaging and Sealing

  • Control Point: Ensure proper packaging to prevent contamination and preserve product quality.
  • InterlinkIQ Feature: Packaging control module tracks sealing integrity and tamper-evident features.
  • Monitoring: Real-time monitoring of packaging integrity and automated alerts for defects through InterlinkIQ.
  • Critical Limit: Packaging must meet quality standards, managed through InterlinkIQ’s packaging control system.

Metal Detection or X-ray Inspection

  • Control Point: Ensure no foreign objects are present in finished products.
  • InterlinkIQ Feature: Metal detection module tracks real-time scanning results and alerts for foreign objects.
  • Monitoring: Continuous monitoring of metal detection or X-ray systems through InterlinkIQ’s detection module.
  • Critical Limit: No foreign objects detected, verified through InterlinkIQ’s inspection system.

Labeling and Date Coding

  • Control Point: Ensure proper labeling and date coding for traceability and consumer safety.
  • InterlinkIQ Feature: Labeling control module tracks label accuracy and expiration date verification.
  • Monitoring: Automated monitoring of labeling processes, with alerts for errors, managed through InterlinkIQ.
  • Critical Limit: Labels must be accurate and compliant, managed through InterlinkIQ’s labeling control system.

Storage and Distribution

  • Control Point: Maintain proper conditions during storage and distribution to prevent spoilage.
  • InterlinkIQ Feature: Cold chain monitoring module tracks temperature and humidity during storage and transport.
  • Monitoring: Real-time monitoring and alerts for deviations through InterlinkIQ’s cold chain management system.
  • Critical Limit: Storage and transport conditions must meet specified limits, tracked via InterlinkIQ.

Finished Product Testing

  • Control Point: Ensure that finished products meet all safety and quality standards.
  • InterlinkIQ Feature: Finished product testing module tracks microbial and quality tests.
  • Monitoring: Microbial testing and quality control are automated and logged through InterlinkIQ.
  • Critical Limit: Products must meet safety standards, verified through InterlinkIQ’s testing system.

Traceability and Recall Procedures

  • Control Point: Ensure full traceability of ingredients and products for recall management.
  • InterlinkIQ Feature: Traceability module tracks batch numbers, supplier data, and production information.
  • Monitoring: Real-time data logging for complete traceability through InterlinkIQ’s recall and traceability system.
  • Critical Limit: 100% traceability is maintained through InterlinkIQ.

InterlinkIQ software streamlines the management of Critical Control Points (CCPs) in food production by providing real-time monitoring, automated alerts, and complete traceability. From raw material sourcing to thermal processing, cooling, packaging, and distribution, InterlinkIQ ensures that food safety and quality standards are met at every stage of production. The system’s advanced tracking capabilities enable compliance with regulatory standards, efficient recall management, and continuous improvement across food safety operations.

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